LiFePO₄ battery bank
Modular 16 kWh packs. Standard configurations from three packs (48 kWh) to nine packs (144 kWh), matched to your duty cycle.
Rigid-first electric refrigeration
The Elmech eTRU is built first for South African rigid refrigerated trucks running Carrier Transicold units with electric standby. It feeds the existing standby input from an onboard battery, solar, and inverter stack; the refrigeration controls, compressor, and fans remain unchanged. Trailer applications are assessed separately.
Native Carrier integration · COP optimisation · Preemptive fault detection · Carrier diesel engine: near-zero run hours
Product at a glance
The Elmech eTRU replaces the diesel engine driving your refrigeration unit with a battery-electric power source. It is a retrofit: the existing Carrier unit with an electric standby motor stays in place, and the eTRU connects to its electric standby supply input. The cargo stays at temperature; the diesel engine stays off.
Retrofit, not replacement
Every Carrier refrigeration unit fitted with an electric standby motor accepts an AC power feed at the depot — that's the standby input. The eTRU plugs into that same input, but onboard, fed by a battery bank, rooftop solar, and a depot grid charger. The refrigeration unit's electronics, compressor, fans, and the diesel engine itself are left in place. The diesel engine simply stops being used.
What's in the unit
Modular 16 kWh packs. Standard configurations from three packs (48 kWh) to nine packs (144 kWh), matched to your duty cycle.
2 to 5 kW of PV, sized to fit the rigid body roof area. Trailer roof layouts are assessed separately during fitment review.
Industrial-grade inverter/charger stack. Three-phase 230 V output, feeding the refrigeration unit's standby supply input.
MPPT controller manages the PV array and writes harvested energy to the battery bank.
Single AC input at the depot. Full charge in under four hours, regardless of pack count.
Reads telemetry from the battery, inverter, MPPT, and the TRU's serial bus. Streams the data to eTRU Insights for measured savings verification.
Specifications
Safety and commissioning
Elmech does not publish certification claims until formal documentation is issued. Every rigid-truck deployment is scoped through a practical engineering review before build and commissioning.
Compatibility
Most modern Carrier units sold in South Africa are already fitted with an electric standby motor — the motor used to drive the refrigeration unit from an AC plug at the depot. The eTRU uses that same input. There is no change to the refrigeration unit itself, no change to its diesel motor, and no change to the driver-facing controls.
Rigid use cases
The strongest early fit is a rigid refrigerated truck that returns to a depot, parks long enough to charge, and runs predictable chilled or frozen delivery routes.
Regional depot-to-store routes with strict delivery windows and repeatable cold loads.
Frequent stops where diesel reefer idle time, noise, and fuel cost add up quickly.
Temperature-critical rigid trucks that need auditable cargo logs and route-level reporting.
Vehicles with overnight depot parking, known charging windows, and measurable daily run-hours.
Rigid truck fitment guide
The fridge.li brochure sells rigid-truck fitment with a simple table: truck length, setpoint, system, cooling capacity, and runtime. Elmech uses the same buying logic as a fitment guide rather than a fixed promise until enough fleet data is collected.
| Rigid truck profile | Typical setpoint | Fitment focus | What Elmech confirms |
|---|---|---|---|
| Short urban rigid | 0°C chilled or -20°C frozen | Door openings, stop density, depot charge window | Battery pack count, rooftop PV area, Carrier standby input |
| Mid-length regional rigid | 0°C chilled or -20°C frozen | Route duration, idle hours, cargo profile | Energy capacity, charger sizing, monthly savings model |
| Heavy rigid / high-duty route | Application-specific | Runtime target, payload impact, fallback strategy | Fitment review, first-trip telemetry, duty-cycle report |
Trailer applications follow the same review, but roof layout, axle loading, trailer switching, and depot charging access are assessed separately.
From order to running cold
Each step is a discrete handoff. Operators see verifiable progress from quote through to the first trip running cold.
01
A 20-minute technical call to map your fleet, vehicle classes, and TRU models. We confirm fit and issue a written quote.
02
The unit is built in George around the standard battery, solar, and inverter stack, sized to your duty cycle.
03
Battery bank, inverter, MPPT, and solar array are fitted to the truck. The eTRU is wired into the existing standby input.
04
The truck runs cold on battery power. eTRU Insights starts streaming live telemetry from the first kilometre.
Verified savings
Every eTRU continuously measures the grid kWh consumed at charge and the energy delivered to the refrigeration unit on the road. The diesel litres displaced are calculated from those measurements — not estimated from generic assumptions. Each customer sees their own fleet's verified savings on eTRU Insights, the portal that ships with every unit.
Native reefer integration Live COP optimisation OEM-baselined diesel displacement Hosted in South Africa
Native Carrier integration COP optimisation Preemptive fault detection Carrier diesel engine: near-zero run hours
Lifetime cost comparison
Maxwell+Spark's rigid-truck brochure makes the value case visually: compare capital, energy, and servicing over the operating life. Elmech makes the same decision easier for rigid-truck fleets, using our own measured diesel displacement and quote-specific inputs.
Visual comparison is indicative only. Final payback and ownership cost are calculated from your Carrier unit, rigid-truck duty cycle, diesel price, depot electricity cost, and measured eTRU telemetry.
Two ways to buy
An eTRU can be bought outright as a once-off capital purchase, or financed through our Cooling-as-a-Service programme: a fixed monthly fee per truck with no upfront capital outlay. At the end of the CaaS term, ownership of the hardware transfers to you. Terms and pricing are issued per quote and depend on fleet size and duty cycle.
Five-year warranty
Every eTRU carries a five-year warranty against electrical defects, within specification. Road accidents and similar external events are excluded. Service is delivered nationwide across South Africa by Elmech engineers, supported by the workshop in George where every unit is built.
Frequently asked
Turnkey hardware. Every eTRU ships as a complete unit built and commissioned by Elmech: a LiFePO₄ battery bank (modular 16 kWh packs, 3 to 9 per unit), industrial-grade inverters and a solar MPPT, a 2 – 5 kW rooftop PV array, a variable-frequency drive that sits between the inverters and the refrigeration unit's electric standby motor, the edge controller, and the depot grid charger.
A depot AC upgrade and safety-compliance work is recommended where the existing depot supply doesn't meet the load. eTRU Insights — the savings-verification portal — ships with every unit.
Any Carrier refrigeration unit fitted with an electric standby motor is compatible with the eTRU. The eTRU feeds the same AC input the standby motor already uses at the depot — onboard, from the battery bank — so no modification is made to the refrigeration unit itself, its controls, or its diesel engine.
Other manufacturers are not supported.
A 20-minute technical call to map your fleet, vehicles, and TRU models against what the portal can verify on day one.